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The
works is equipped with multi-function heat treatment equipment such as
general heat-treatment furnace imported from America, controllable atmosphere
carburiation furnace imported from Japan, quenching press machine imported
from Germany and more than 30 sets of other home-made heat-treatment equipment
as well as works-designed and works-made water_soluble quenching medium
basin, HF/MF quenching machines and ion nitriding furnace etc. With these
advanced equipment, the works also has comprehensive heat-treatment technology
and process e.g. tempering, quenching and tempering, carburizing, ion
nitridiing, HF/MF induction hardening, brine spray quenching, surface
intensifying shot blasting etc. Especially, the intensifying shot blasting
technology, authorized by General Electric Company of America and already
reached technical level of American Military Industry, has been applied
to tractive gears for type SS7, SS8 electric locomotives and type DF8B
diesel locomotive as well as other main products like Ao-1-Ao high speed
locomotive bogie etc., thus tensile stress in surface can be changed into
residual compressive stress so that fatigue strength of the product can
be greatly enhanced and lifetime will be extended by 30~50% more than
before.
Quenched-and-tempered by UCON water-soluble
quenching medium made by Union Carbonization Company of America, comprehensive
mechanical properties of such products as tractive gears for type DF4
diesel locomotive, connecting rod for type 16V240 and 16V280 diesel engine
have all been improved 30~50% more than those being oil-quenched.
Model G-KWH-5000/760 medium-frequency (MF) quenching
machine was imported from Germany. With MF power 8000Hz and capacity 500KVA.
Max. output power of this machine is 400kW, its swing diameter is 900mm,
while max. length of work piece is 5500mm. Hardened depth is 2~5mm. Data
gathering and storing are realized through computer control throughout
the whole quenching process.
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American made
Universal Heat-treatment Furnace |
Germany made Medium Frequency
Quenching Machine |
Germany made Quenching Machine |